Hot dip galvanizing is a process that provides a protective coating to steel wires, enhancing their corrosion resistance and extending their service life. In this blog post, Yifa will share advantages of hot dip galvanizing wire machine for sale, an essential equipment in the steel wire manufacturing industry.
Technical Agreement for Heat Treatment Hot Dip Galvanized Wire
Technical requirements for production line
Raw Material: SAE1006
Size wire: φ1.80-4.90mm
Coating Zinc: 45~100g/m2
Tensile strength: 400-500MPa
Product Capacity: 450ton/month
Annealing furnace: Working online with natural gas power
Process flow：
（1）Pay-off passive type for bobbin 800 (10m)→（2）Annealing furnace online(22m) →（3）Air cooling(15m) + water cooling(3m)→（4）Smokeless acid washing (HCL)(12.5m)→（5）water flushing 3 stages (3.2m)→（6）Auxiliary galvanizing(2m)→（7）Drying(6m)→（8）Hot Dip Galvanizing(6.5m)→（9）Vertical type coiler collecting(10m)
Design parameters:
Raw material: Low carbon steel wire SAE1006
Size wire: φ1.8-4.9mm
Main size: φ2.70mm
Design DV value: 50~100
Working speed Max: 50~75m/min
Product lines: 12 lines in total length 105mm
Product capacity: 14385kg/24h.12lines (As φ2.70mm，DV50, 100% work efficiency)
Product capacity per month: as 85% of your working efficiency get 366ton
spacing between two parallel lines: 40±1mm
Height of steel wire working: 900mm
Steel wire inlet type: Straight
Electrical power: As customers factory example 380V,50Hz
Advantages of hot dip galvanizing wire machine for sale
The hot dip galvanizing wire machine from Yifa is engineered to handle a variety of steel wires, including galvanizing mesh wire, high carbon galvanizing wire, and galvanizing wire rope, with a diameter range that spans from 0.7mm to 8.0mm, catering to diverse client requirements. The machine is capable of coating zinc weights ranging from 40g/m² to 450g/m², ensuring a uniform and high-quality galvanized finish.
One of the standout features of this machine is its energy efficiency. It boasts low electricity consumption and reduced energy usage for acid washing, coupled with a high utilization rate of zinc blocks. This not only translates to cost savings for manufacturers but also aligns with the growing global emphasis on sustainability.
The machine's environmental credentials are further enhanced by its low waste residue generation and an integrated acid mist recovery system, which significantly reduces the environmental impact of the galvanizing process. This commitment to eco-friendliness is a testament to Yifa's dedication to responsible manufacturing practices.
Controlled by Siemens PLC, the hot dip galvanizing wire machine operates with remarkable stability and durability, ensuring consistent output quality and reliability. The process flow, from pay-off to coil collection, is streamlined, with steps including annealing, acid washing, and hot dip galvanizing, all designed to produce a uniform zinc layer that meets stringent industry standards.
Yifa hot dip galvanizing wire machine is a significant advancement in the field of steel wire processing. Its combination of high-quality output, energy efficiency, and environmental consciousness positions it as a preferred choice for manufacturers seeking to enhance their product's corrosion resistance while adhering to sustainable practices.
Shipping of hot dip galvanizing wire machine
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